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Manufacturing mashed potatoes, vegetable and vegetable fruits

Manufacturing mashed potatoes, vegetable and vegetable fruits

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Content:

Smashing Potatoes

In between, in the silent 50s, television conveyed the dominant image of women as homemakers in such programs as The Donna Reed Show and The Loretta Young Show.

Still, the TV image of the role of women is only half the story. Many women worked out of need; for others, rising affluence and leisure freed women from household chores. In either case, women sought laborsaving devices: machines to ease drudgery and new products to simplify life.

Convenience foods — aimed at making food preparation easier and quicker — became commonplace. The interest in convenience foods merged with a change in eating habits as rising incomes meant consumers could afford more expensive foods, such as meats and fresh leafy green vegetables. This threatened many staples of the American diet such as the potato, worsening the chronic problem of overproduction.

Potatoes were hardly the only crop plagued by surpluses and lower prices for producers. As early as Congress had responded by creating four regional research laboratories within the Department of Agriculture; each was charged with finding new markets and uses for regional farm commodities.

Much of the chemical engineering work at the ERRC has focused on finding ways to convert perishable commodities into stable and convenient forms. By the s a multidisciplinary team of chemists, chemical engineers, and food technologists at the ERRC zeroed in on the potato, attempting to reverse the decline in U. Declining potato consumption coupled with increased consumer demand for convenience foods prompted the search for ways of extending the shelf life of potatoes.

Ultimately, two processes emerged for producing dehydrated mashed potatoes: granules and flakes. Granules were developed first, but while they have a long shelf life, they do not re-hydrate quickly, limiting their usefulness as a convenience food.

Eskew and chemical engineers James Cording, Miles J. Willard, and John Sullivan. Because the starch gelatinizes at this point, the potatoes are not sticky when reconstituted; in fact, stopping the pre-cook at the point of gelatinization is critical for preserving cell structure. After the pre-cook, the potatoes are then cooled to stop the cooking process and further harden the cells.

Cooks have long known that cooling cooked, starchy vegetables in cold water reduces their stickiness. The third and final stage is the cook done in a steam cooker. Care must be taken to avoid overcooking which would result in a rupture of the cells leading to poor texture and flavor. Cooking time varies from fifteen minutes to an hour, depending on the solids content of the potato. Pastiness caused by cell rupture can also be mitigated if the potatoes are mashed immediately following the final cooking.

Experiments at the ERRC determined that additives should be incorporated into the mash before drying to improve texture and extend shelf life. One common additive is a dilute solution of sodium bisulfite to retard non-enzymatic browning; another is a monoglyceride emulsifier which also contains antioxidants and which helps prevent a pasty, rubbery texture.

The final major step in the production of instant mashed potatoes is drying. Eventually, the researchers concluded that a single-drum drier was preferable as it yielded a denser flake that was less costly to package. The processed potatoes come off the drum driers in a continuous sheet which must be broken into flakes before packaging. The potato flake process yielded a product with a stable shelf life which could be reconstituted into instant mashed potatoes with good texture, flavor, and aroma.

Commercial applications of the potato flake process increased demand for potatoes. In the s, consumption increased as flakes were used not only in mashed potatoes, but also in coatings, ingredients, and fabricated foods.

Miles Willard, who had been instrumental in the research conducted at the ERRC, went into the private sector where he developed a new class of potato chip-like snack foods using reconstituted potato flakes.

In more than 2. Processed potato flakes have been used as rations by the U. Millions of pounds of potato flakes are purchased by the USDA annually for use in the National School Lunch Program and other domestic child nutrition and food assistance projects. By the mids research on the potato flake process was over and the commercial applications of the process were assured.

This enabled researchers at the ERRC — among them, Eskew, Cording, Sullivan, and Nelson Eisenstadt — to shift their attention to developing new methods for drying fruits and vegetables. The two most commonly employed methods — hot-air drying and freeze-drying — had limitations.

Dehydrating pieces of fruit or vegetable by hot air is slow, as is the re-hydration process. The flavor of the re-hydrated pieces often is poor because of long exposure to high temperatures during drying.

Freeze-dried products re-hydrate quickly and their quality is superior to the hot-air dried products, but the drying time is even slower and thus more expensive. A third process — developed at the ERRC — incorporates explosion puffing in the dehydration process.

Cording had observed that air-dried pieces of fruits and vegetables collapsed so he hypothesized that if the pieces were puffed up, this would open the inside in a honeycomb effect, making drying easier and quicker. The resulting product. The explosion-puffing process yields low-moisture — less than four percent — fruit and vegetable pieces, producing a rapidly reconstituted, high quality, and inexpensive product.

The vegetable or fruit pieces were heated while the gun rotated at a speed sufficient to tumble the pieces. Chamber pressure in the gun resulted from steam released by the heating of water in the pieces. In the small gun the time required to obtain the requisite pressure varied from seven to fifteen minutes at which point the product exploded from the gun with a loud bang.

Soon, the process was scaled up to get reasonable cost estimates. A large commercial cereal-puffing gun was acquired to test commercial-type feed rates on large batches.

The new gun produced vegetable and fruit pieces of superior color and flavor, but it was too labor intensive for commercial use. This device separated the two major functions: heating and explosion puffing. The heating is done in the main chamber by dispersing superheated steam. The explosion puffing takes place when the discharge piston is released.

This reduces the pressure in the discharge chamber from that in the heating chamber to atmospheric levels. The resulting explosion produced a better product with reduced labor costs. CEPS was initially developed to produce dried potatoes and carrots but was later applied to apples, blueberries, pears, celery, beets, sweet potatoes, turnips, rutabagas, onions, peppers, mushrooms, and other commodities. Puffed carrots work well in quick-cooking dehydrated soup mixes where rapid re-hydration occurs and they have been marketed by companies worldwide.

Puffed potatoes are marketed as ingredients in meals for campers and for emergency rations. Success Story. Two cooks and a water bath Declining potato consumption coupled with increased consumer demand for convenience foods prompted the search for ways of extending the shelf life of potatoes. The mashed potato The potato flake process yielded a product with a stable shelf life which could be reconstituted into instant mashed potatoes with good texture, flavor, and aroma.

Explosion-puffing process By the mids research on the potato flake process was over and the commercial applications of the process were assured. The resulting product is similar in quality to the freeze-dried version, but the re-hydration times are even faster.

Success Story

In between, in the silent 50s, television conveyed the dominant image of women as homemakers in such programs as The Donna Reed Show and The Loretta Young Show. Still, the TV image of the role of women is only half the story. Many women worked out of need; for others, rising affluence and leisure freed women from household chores. In either case, women sought laborsaving devices: machines to ease drudgery and new products to simplify life.

Food processing is the transformation of raw ingredients into food, or of food into other forms. Food processing typically takes clean, harvested crops or butchered animal products and uses these to produce attractive, marketable and often long shelf-life food products.

For all queries related to this Chapter or any other aspect of SIC Codes, please contact the Office of National Statistics on or email classifications. This division is organised by activities dealing with different kinds of products: meat, fish, fruit and vegetables, fats and oils, milk products, grain mill products, animal feeds and other food products. Production can be carried out for own account, as well as for third parties, as in custom slaughtering. This division does not include the preparation of meals for immediate consumption, such as in restaurants.

Potato Masher Mashed Potatoes Fruit and Vegetable Smasher Stainless Steel Tool

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10 - Manufacture of food products

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Potatoes are edible tubers, available worldwide and all year long.

The white potato is a concentrated source of carbohydrate, dietary fiber, and resistant starch and continues to be the staple food of choice for many cultures. The white potato is also a concentrated source of vitamin C and potassium. Two of the nutrients in white potatoes, dietary fiber and potassium, have been designated as nutrients of concern in the Dietary Guidelines for Americans. Potatoes are often maligned in nutrition circles because of their suspected link to obesity, and popular potato foods often contain more fat calories than carbohydrate calories.

Vegetable processing

I've only used this once and I made a big mess trying to scoop cooked potatoes into it, then ricing them over a bowl but, when I was done, my mash was really smooth. Also, don't overfill the ricer, it's too hard to mash if over full. Easy to use.

SEE VIDEO BY TOPIC: full automatic fruits vegetable heat-sealing mesh bag bagging equipment garlic ginger bagger system

Vegetable processing , preparation of vegetables for use by humans as food. Vegetables consist of a large group of plants consumed as food. Perishable when fresh but able to be preserved by a number of processing methods, they are excellent sources of certain minerals and vitamins and are often the main source of dietary fibre. The consumption of vegetables has increased significantly as consumers have become more health-conscious. Owing to the perishable nature of the fresh produce, international trade in vegetables is mostly confined to the processed forms.

Foods allowed, foods to check & foods to avoid

A gluten-free diet is the only treatment for coeliac disease. While the diet can be a prescription for health, wheat and gluten are ubiquitous ingredients in our food supply. Maintaining a gluten-free diet can be challenging and requires knowledge of ingredients, food preparation and label reading. Individuals on a gluten-free diet can enjoy a variety of naturally gluten-free foods as well as many manufactured gluten-free products. There are many manufactured gluten-free products specially designed to meet the nutritional needs of the individual as well as provide a safe gluten-free substitute for their usual food preferences. Careful label reading and avoidance of cross contamination is vital. Traces of gluten may be present in various food manufacturing ingredients including food additives, flavourings, fillers, binding agents, and some medications. European Legislation EU No.

healthbitesonline.com: Buy we3 Potato Ricer Fruit and Vegetable Masher with 3 Interchangeable longer have to worry about spending hours preparing mashed potatoes.

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Vegetable processing

The lowest-priced brand-new, unused, unopened, undamaged item in its original packaging where packaging is applicable. Packaging should be the same as what is found in a retail store, unless the item is handmade or was packaged by the manufacturer in non-retail packaging, such as an unprinted box or plastic bag. See details for additional description.

Commercial ricer / mash potato

The potato is a root vegetable native to the Americas , a starchy tuber of the plant Solanum tuberosum , and the plant itself, a perennial in the family Solanaceae. Wild potato species can be found throughout the Americas, from the United States to southern Chile. In the area of present-day southern Peru and extreme northwestern Bolivia , from a species in the Solanum brevicaule complex, potatoes were domesticated approximately 7,—10, years ago. Potatoes were introduced to Europe from the Americas in the second half of the 16th century by the Spanish.

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Food processing is the transformation of raw ingredients into food, or of food into other forms. Food processing typically takes clean, harvested crops or butchered animal products and uses these to produce attractive, marketable and often long shelf-life food products. Benefits of food processing include toxin removal, preservation, easing marketing and distribution tasks, and increasing food consistency. In addition, it increases yearly availability of many foods, enables transportation of delicate perishable foods across long distances and makes many kinds of foods safe to eat by de-activating spoilage and pathogenic micro-organisms.

Written by Ernie Smith on Nov 21, They are the glue of our thanksgiving meal, the most essential element, the only thing that must be served in some form. Gravy, though desired, is optional. Today's GIF comes from an Australian commercial for instant mashed potatoes, circa Direct from America! This is widely believed to be the first-ever recipe for mashed potatoes, appearing as early as As cited by the basic description offered above, Glasse was a major fan of simple language, and that likely helped the book become one of the most famous cookbooks of all time.

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